Sintering behaviour of Al-Cu-Mg-Si blends

The increasing demand for automotive industries to reduce the weight of the vehicles has led to a growing usage of Al alloy powder metallurgy (P/M) parts such as camshaft bearing caps, shock absorber pistons and brake calipers [1,2]. In order to control the sintered microstructure and mechanical properties of the aluminium alloy powder metallurgical (P/M) parts, it is essential to establish a fundamental understanding of the microstructural development during the sintering process. Current research at Birmingham University is focussed on the investigation of the sintering behaviour of Al-Cu-Mg-Si powder blends using a combination of Scanning Electron Microscopy, Energy Dispersive Microanaylsis (SEM) and Differential Scanning Calorimetry (DSC). This paper presents a detailed study of the effect of temperature and initial starting materials on the evolution of microstructure during the sintering of Al-Cu-Mg-Si blends for PM.