In this paper, a developed three-dimensional model combining finite-element and smoothed-particle hydrodynamics approaches is presented. It incorporates a crystal-plasticity theory for vibration-assisted machining into ABAQUS/Explicit software by using a user-defined subroutine
VUMAT. The paper presents quantitative comparison of cutting-force variation for VAM and conventional machining with identical cutting parameters for anisotropic workpieces. The obtained simulation results demonstrated that the (101) crystal orientation with a cutting direction
at 30° had the highest reduction in a cutting force for three levels of vibration amplitude (10, 20 and 30 μm) and three levels of frequency (15, 20 and 25 kHz).
Funding
This paper was sponsored by the EPSRC UK (grant EP/K028316/1).
History
School
Mechanical, Electrical and Manufacturing Engineering
Published in
15th CIRP Conference on Modelling of Machining Operations (CMMO)
15TH CIRP CONFERENCE ON MODELLING OF MACHINING OPERATIONS (15TH CMMO)
Volume
31
Pages
393 - 398 (6)
Citation
ZAHEDI, S.A., ROY, A. and SILBERSCHMIDT, V.V., 2015. Modelling of vibration assisted machining f.c.c single crystal. 15th CIRP Conference on Modelling of Machining Operations (CMMO), Karlsruhe, Germany, 11-12 June. IN: Procedia CIRP, 31, pp.393-398.
This work is made available according to the conditions of the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International (CC BY-NC-ND 4.0) licence. Full details of this licence are available at: https://creativecommons.org/licenses/by-nc-nd/4.0/
Publication date
2015
Notes
This is an Open Access Article. It is published by Elsevier under the Creative Commons Attribution 4.0 Unported Licence (CC BY). Full details of this licence are available at: http://creativecommons.org/licenses/by/4.0/