Battery modeling for emulators in vehicle test cell

This paper investigates modeling techniques for the mathematical representation of HV (high-voltage) Li-ion batteries to be used in conjunction with battery emulators for the test cell environment. To enable the impact of the battery response to be assessed in conjunction with other electrified systems, battery emulators are used with advanced mathematical models describing the expected voltage output with respect to current load. This paper conducted research into different modeling types: electrochemical, thermal, and electronic equivalent circuit models (EECMs). EECMs were identified as the most suitable to be used in conjunction with emulation techniques. A foundation EECM was created in conjunction with a thermal part to simulate thermal dependency. Hybrid Pulse Power Characterization (HPPC) tests were conducted on an NMC Li-ion cell across a range of temperatures from −20 °C to 25 °C. Using parameter optimization techniques, the HPPC test data were used to identify the resistance, capacitance, and the open-circuit voltage of the cell across a range of state of charge bounds and across a temperature range of 0 °C to 25 °C. The foundation model was assessed using identified parameters on two current profiles derived from drive cycles across a temperature range of 0 °C to 10 °C. The FMU (Functional Mockup Unit) model format was determined as the required interface for an AVL battery emulator.