Most sports Personal Protective Equipment (PPE) consist of varying levels
of foam – more foam equals more protection. This has led to bulky, cumbersome
PPE which restricts user movement. However, before existing PPE can be
modified, their performance must be assessed and a baseline for necessary
protection must be explicitly determined. This is a major limitation since current
techniques for assessing PPE performance and impact intensity measurements
from sport have used surrogate anvils and impactors which were not validated for
the sports-related impact they tried to replicate. Through a series of independent
studies, a better understanding of human impact response in sporting impacts was
sought. This included investigating methods for improving the measurement of
impact intensities in sports and the assessment of PPE performance.
Human impact response revealed that tensed muscle led to a significant
increase in impact force but was associated with less perceived discomfort. At low
impact intensities common to sport, the increased local stiffness helped to
dissipate impact energy and reduce soft tissue compression. As previous anvils
omitted this soft tissue response, modifications were made to a martial arts
dummy, BOBXL, to increase its biofidelity. This anvil was validated using in vivo
kicks and an impact force – impact velocity relationship. Using this validated anvil,
existing methods of assessing PPE performance were evaluated. Current
methods were found to create artificially comparable levels of force but did so by
using an incorrect effective mass and impact velocity. In all tests, PPE
performance was found to depend on weight providing evidence of the ‘more
protection, more foam’ concept. As it is impractical to use in vivo kicks to assess
PPE performance, kick kinematics were investigated to assess its variability in
terms of the impact force – impact velocity relationship and its accuracy. This
aided in the development of a mechanical kicking robot which could more properly
assess PPE performance. This research was applied to the design of form-fitting,
impact-mitigating sports PPE with the capability for integrated technology.
Proposed amendments to the current methods of assessing PPE will help to
develop better testing and better performing PPE in the future.