Mechanical behaviours and mass transport properties of bone-mimicking scaffolds consisted of gyroid structures manufactured using selective laser melting

Bone scaffolds created in porous structures manufactured using selective laser melting (SLM) are widely used in tissue engineering, since the elastic moduli of the scaffolds are easily adjusted according to the moduli of the tissues, and the large surfaces the scaffolds provide are beneficial to cell growth. SLM-built gyroid structures composed of 316L stainless steel have demonstrated superior properties such as good corrosion resistance, strong biocompatibility, self-supported performance, and excellent mechanical properties. In this study, gyroid structures of different volume fraction were modelled and manufactured using SLM; the mechanical properties of the structures were then investigated under quasi-static compression loads. The elastic moduli and yield stresses of the structures were calculated from stress-strain diagrams, which were developed by conducting quasi-static compression tests. In order to estimate the discrepancies between the designed and as-produced gyroid structures, optical microscopy and micro-CT scanner were used to observe the structures’ micromorphology. Since good fluidness is conducive to the transport of nutrients, computational fluid dynamics (CFD) values were used to investigate the pressure and flow velocity of the channel of the three kinds of gyroid structures. The results show that the sizes of the as-produced structures were larger than their computer aided design (CAD) sizes, but the manufacturing errors are within a relatively stable range. The elastic moduli and yield stresses of the structures improved as their volume fractions increased. Gyroid structure can match the mechanical properties of human bone by changing the porosity of scaffold. The process of compression failure showed that 316L gyroid structures manufactured using SLM demonstrated high degrees of toughness. The results obtained from CFD simulation showed that gyroid structures have good fluidity, which has an accelerated effect on the fluid in the middle of the channel, and it is suitable for transport nutrients. Therefore, we could predict the scaffold's permeability by conducting CFD simulation to ensure an appropriate permeability before the scaffold being manufactured. SLM-built gyroid structures that composed of 316L stainless steel were suitable to be designed as bone scaffolds in terms of mechanical properties and mass-transport properties, and had significant promise.