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The laser cutting hazards of nuclear infrastructure decommissioning and dismantling

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Version 2 2025-10-29, 11:38
Version 1 2025-10-29, 11:17
journal contribution
posted on 2025-10-29, 11:38 authored by Lewis JonesLewis Jones, Jacob Lavin, Andrew CousinsAndrew Cousins, Mathew Jones, Edward LongEdward Long, Julian T. Spencer, Jonathan M.Dodds, John Tyrer, John R. Tyler
<p dir="ltr">Laser cutting for nuclear decommissioning and dismantling presents unique challenges in aerosol hazard control and radiation safety. The UK's Nuclear Decommissioning Authority, responsible for Europe's largest nuclear decommissioning program, has identified laser cutting as a suitable process for decommissioning. However, the generation of hazardous aerosolised by-products during laser cutting limits its implementation as a nuclear decommissioning tool. Current control methods rely heavily on human intervention during waste filter loading and unloading, potentially introducing unnecessary radiation exposure that could be mitigated through engineering controls. Lasers are known to generate a range of aerosols during the cutting process. The high temperatures and gas pressures of the laser process can cause the volatile breakdown of metals and the formation of particles < Ø 1 μm. While these can be challenging to control in the manufacturing environment, they increase the complexity of extraction and filtration during nuclear decommissioning and dismantling. This paper incorporates previous studies into the effect of gas dynamics on the generation mechanisms of laser fume, transportation mechanics of laser-generated aerosols, and the effects of laser particulate on filtration systems. It identifies a range of laser-generated aerosol hazards from the laser cutting of steel infrastructure. It presents a set of recommendations for the cutting process and ventilation systems to improve the risk assessment of laser cutting for nuclear decommissioning and dismantling.</p>

Funding

Industrial CASE Account-Loughborough University 2022

Engineering and Physical Sciences Research Council

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History

School

  • Mechanical, Electrical and Manufacturing Engineering

Published in

Journal of Laser Applications

Publisher

American Institue of Physics

Version

  • AM (Accepted Manuscript)

Rights holder

© The Author(s) © AIP Publishing

Publisher statement

This article may be downloaded for personal use only. Any other use requires prior permission of the author and AIP Publishing. This article appeared in (citation of published article) and may be found at (URL/link for published article abstract).

Acceptance date

2025-10-03

ISSN

1042-346X

eISSN

1938-1387

Language

  • en

Depositor

Dr Lewis Jones. Deposit date: 28 October 2025

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