Modelling and optimising of crude oil desalting process

The history of crude oil desalting/dehydration plant (DDP) has been marked in progressive phases-the simple gravity settling phase, the chemical treatment phase, the electrical enhancement phase and the dilution water phase. In recent times, the proper cachet would be the control-optimisation phase marked by terms such as "DDP process control", "desalter optimisation control" or "DDP automating technology". Another less perceptible aspect, but nonetheless important, has been both a punch listing of traditional plant boundaries and a grouping of factors that play the essential roles in a desalting/dehydration plant (DDP). Nowadays, modelling and optimising of a DDP performance has become more apparent in petroleum and chemical engineering, which has been traditionally concerned with production and refinery processing industries. Today's desalting/dehydration technology finds itself as an important factor in such diverse areas as petroleum engineering, environmental concerns, and advanced technology materials. The movement into these areas has created a need not only for sources useful for professionals but also for gathering relevant information essential in improving product quality and its impact on health, safety and environmental (HSE) aspects. All of the foregoing, clearly establishes the need for a comprehensive knowledge of DDP and emulsion theories, process modelling and optimisation techniques. The main objective of this work is to model and qualitatively optimise a desalting/dehydration plant. In due course, the contents of this thesis will cover in depth both the basic areas of emulsion treatment fundamentals, modelling desalting/dehydration processes and optimising the performance of desalting plants. In addition, emphasis is also placed on more advanced topics such as optimisation technology and process modifications. At the results and recommendation stage, the theme of this work-optimising desalting/dehydration plant will practically be furnished in an applicable scheme. Finally, a significant compendium of figures and experimental data are presented. This thesis, therefore, essentially presents the research and important principles of desalting/dehydration systems. It also gives the oil industry a wide breadth of important information presented in a concise and focused manner. In search of data quality and product on-line-improvement, this combination will be a powerful tool for operators and professionals in a decision support environment.