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Optimum sintering region for laser sintered nylon-12

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journal contribution
posted on 07.05.2015, 10:43 by Mike Vasquez, Barry Haworth, Neil Hopkinson
It is well known that the mechanical properties of laser sintered Nylon-12 improve with increased applied energy. However properties can reach a maximum after which, the application of additional energy can a lead to a decline in part properties. It is thought that the reason for this decline is that the additional energy causes polymer chain degradation or other changes in molecular structure. This paper aims to use thermogravimetric analysis (TGA) to investigate the thermal degradation of nylon-12 and explain the deterioration of mechanical properties when high energy density conditions are applied during processing. The key findings are the application of modelling methods to predict the temperatures achieved during laser sintering of nylon- 12. It is shown that temperatures in the laser sintering machine can achieve levels above 3008C. At these temperatures, TGA data show that mass loss occurs and could cause mechanical property breakdown. This practical work coupled differential scanning calorimetry and TGA as a means of identifying thermal transitions in the material. The term ‘stable sintering region’ is proposed as a novel concept for the laser sintering community, and can have implications for better understanding of how process parameters can affect parts built in the machine. In addition, the concept could be used in the material selection process when screening potential new polymers for the process. One limitation of laser sintering, compared to other polymer processes such as injection moulding, is the limited understanding of the connection between machine parameters and part properties. This work aims to improve that understanding by discussing the pattern of thermal behaviour, including degradation, seen in polyamide exposed to high laser parameters.

Funding

This work was supported by Loughborough University Innovative Manufacturing and Construction (IMCRC) funded by the UK Engineering and Physical Sciences Research Council (ESRC) [project 251].

History

School

  • Aeronautical, Automotive, Chemical and Materials Engineering

Department

  • Materials

Published in

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE

Volume

225

Issue

B12

Pages

2240 - 2248 (9)

Citation

VASQUEZ, M., HAWORTH, B. and HOPKINSON, B., 2011. Optimum sintering region for laser sintered nylon-12. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 225, (B12), pp. 2240 - 2248.

Publisher

Sage Publications Ltd on behalf of the Institution of Mechanical Engineers / © The Authors

Version

AM (Accepted Manuscript)

Publisher statement

This work is made available according to the conditions of the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International (CC BY-NC-ND 4.0) licence. Full details of this licence are available at: https://creativecommons.org/licenses/by-nc-nd/4.0/

Publication date

2011

Notes

This article was published in Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture [Sage Publications Ltd on behalf of the Institution of Mechanical Engineers / © The Authors]. The definitive version is available at: http://dx.doi.org/10.1177/0954405411414994

ISSN

0954-4054

Language

en